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{"id":8406152020290,"title":"Baselayr Complete Emulsion","handle":"baselayr-complete-emulsion","description":"\u003cp\u003eElevate your darkroom with Baselayr Complete. It's a high performance, high solids emulsion made for shops that need the most out of their emulsion. Baselayr Complete was specifically created to work with the most demanding ink types. You can print all \u003ca href=\"https:\/\/www.screenprinting.com\/collections\/water-based-inks\"\u003ewater-based\u003c\/a\u003e, solvent-based, \u003ca href=\"https:\/\/www.screenprinting.com\/collections\/discharge-inks\"\u003edischarge\u003c\/a\u003e, silicone, \u003ca href=\"https:\/\/www.screenprinting.com\/collections\/plastisol-inks\"\u003eplastisol\u003c\/a\u003e, and UV inks with this emulsion — it’s designed to perform.\u003cbr\u003e\u003c\/p\u003e\n\u003cp\u003eMade with high detail and high resolution in mind, images will easily rinse out and screens will painlessly reclaim when the stencil is properly dried and exposed. Exposure units with higher wattage LED like the \u003ca href=\"https:\/\/www.screenprinting.com\/collections\/exposure-units\/brand_baselayr\"\u003eBaselayr Exposure Units\u003c\/a\u003e are recommended. The emulsion also works well with metal halide lamp systems. Printers with exposure light sources like halogen, fluorescent tubes, or black-lights should not use Complete. If your exposure unit is not strong enough, try \u003ca href=\"https:\/\/www.screenprinting.com\/products\/baselayr-long-lasting-emulsion\" target=\"_blank\"\u003eBaselayr Long Lasting Emulsion\u003c\/a\u003e.\u003c\/p\u003e\n\u003cp\u003eFor those shops with a Direct to Screen unit, Baselayr Complete has an ink receptive surface and is a great choice for wet ink-based and wax-based units.\u003c\/p\u003e\n\u003cp\u003eIf you used SVP, TX Discharge, or Cryocoat emulsions, you'll appreciate Baselayr Complete. The emulsion has faster exposure times while maintaining all the same properties printers love.\u003c\/p\u003e\n\u003cp\u003eBaselayr Complete is designed to hold up during long print runs when correctly and fully exposed (solid step 7). If you need greater resistance or are doing a larger run, add diazo or post-expose for greater durability. Details below.\u003c\/p\u003e\n\u003cp\u003e\u003cmeta charset=\"utf-8\"\u003e\u003cstrong\u003eVIEW THE\u003cspan\u003e \u003c\/span\u003e\u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/2636\/4748\/files\/Baselayr-Emulsion-Product-Guide_iSP-2022_1.pdf?v=1664483614\u0026amp;\u0026amp;utm_source=screenprinting\u0026amp;utm_medium=site\u0026amp;utm_campaign=baselayremulsion\u0026amp;utm_term=baselayr\u0026amp;utm_content=catalog\" target=\"_blank\" data-mce-href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/2636\/4748\/files\/Baselayr-Emulsion-Product-Guide_iSP-2022_1.pdf?v=1664483614\u0026amp;\u0026amp;utm_source=screenprinting\u0026amp;utm_medium=site\u0026amp;utm_campaign=baselayremulsion\u0026amp;utm_term=baselayr\u0026amp;utm_content=catalog\"\u003eBASELAYR EMULSION PRODUCT CATALOG\u003c\/a\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eDOWNLOAD \u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/2636\/4748\/files\/Baselayr_How-To-Make-A-Stencil_Infographic_11x17_d4e15fbe-7ce8-427a-9ba2-34f3da83125f.jpg?v=1663169939\" target=\"_blank\" data-mce-href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/2636\/4748\/files\/Baselayr_How-To-Make-A-Stencil_Infographic_11x17_d4e15fbe-7ce8-427a-9ba2-34f3da83125f.jpg?v=1663169939\"\u003e\"HOW TO MAKE A STENCIL\" POSTER\u003c\/a\u003e TO HANG IN YOUR DARKROOM\u003c\/strong\u003e\u003c\/p\u003e\n\u003ch2\u003eBENEFITS\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003eThe emulsion works for all ink types, so printers do not need to stock several different kinds of emulsions.\u003c\/li\u003e\n\u003cli\u003eBaselayr Complete exposes rapidly, reducing time spent in the darkroom.\u003cbr\u003e\n\u003c\/li\u003e\n\u003cli\u003eIts high solids formula strengthens the emulsion's adhesion to the mesh, providing better on-press longevity.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\u003cstrong\u003eIF USED WITH DIAZO\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp\u003eFor customers that need even greater details in their designs, want to push the boundaries of resolution, or require greater initial stencil durability, try using Baselayr Complete with \u003ca href=\"https:\/\/www.screenprinting.com\/products\/baselayr-complete-diazo\" target=\"_blank\"\u003eDiazo\u003c\/a\u003e. With the addition of diazo, exposure times will increase about 3x but image resolution will be greatly enhanced. Plus, the longer initial exposure time will greatly improve the stencil's longevity on press, exemplifying a similar performance to a long post exposure\/leaving your screens in the sun to dry.\u003c\/p\u003e\n\u003ch2\u003e\u003cstrong\u003eRECOMMENDED\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp\u003eFor long run water-based\/discharge production, use \u003ca href=\"https:\/\/www.screenprinting.com\/products\/baselayr-emulsion-prep\" target=\"_blank\"\u003eBaselayr Emulsion Prep\u003c\/a\u003e — a screen mesh degreaser and adhesion promoter.\u003c\/p\u003e\n\u003ch2\u003e\u003cstrong\u003eFEATURES\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli aria-level=\"1\"\u003eWater-resistant and solvent-resistant.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eNo emulsion hardeners needed.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eDurable for long print runs using aggressive water-based and discharge ink systems.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eHolds great detail while printing on both the manual or automatic.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eHigh solids concentration allows for superior bridging of mesh.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eExtremely fast exposure time for quicker screen burning.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003ePre-sensitized\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eDiazo is available as an option for those who desire more higher details or resolution.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003e\n\u003cstrong\u003eColor:\u003c\/strong\u003e Green\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003e\n\u003cstrong\u003eShelf Life: \u003c\/strong\u003eOpened: 6-8 month\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003e\n\u003cstrong\u003eShelf Life: \u003c\/strong\u003eIf adding Diazo, see below for more details.\n\u003cul\u003e\n\u003cli aria-level=\"3\"\u003eIf kept in a cool environment around 40°F (in a refrigerator), you can extend your shelf life to ~12 weeks.\u003c\/li\u003e\n\u003cli aria-level=\"3\"\u003eThe hotter your environment is, the faster the diazo will break down. At 90°-100°F mixed emulsion has a pot life of ~1 week. At 70°F it's ~6 weeks.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cul\u003e\n\u003cli aria-level=\"2\"\u003eAdd the appropriate amount of distilled water. Do not use tap water. Tap water contains minerals that can interfere with proper adhesion of the emulsion to the mesh.\u003c\/li\u003e\n\u003cli aria-level=\"2\"\u003eDiazo is sensitive to heat.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\u003cstrong\u003eINSTRUCTIONS\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp\u003eBaselayr Complete Emulsion is pre-sensitized and ready for use.\u003c\/p\u003e\n\u003cp\u003eIf adding \u003ca href=\"https:\/\/www.screenprinting.com\/products\/baselayr-complete-diazo\" target=\"_blank\"\u003ediazo\u003c\/a\u003e, please follow these steps:\u003c\/p\u003e\n\u003col\u003e\n\u003cli aria-level=\"1\"\u003eAdd 50% to 75% of distilled water to your bottle of diazo. \u003cstrong\u003eDo not use tap water.\u003c\/strong\u003e Tap water contains minerals that can interfere with proper adhesion of the emulsion to the mesh.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eShake the container, completely dissolving the diazo into the water.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eAdd mixed diazo to the container of Baselayr Complete. Carefully stir in the diazo completely.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eLet the emulsion sit for a couple hours to let the air bubbles settle out.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eApply emulsion to a clean, degreased, and dried screen mesh with a scoop-coater using appropriate application techniques. We recommend using Baselayr Emulsion Prep screen mesh degreaser and adhesion promoter whenever possible. Depending on your screen and stencil thickness needs, use either the sharp edge or round edge of the scoop coater and coat once or twice per side. More coats will make a thicker stencil. Be sure to rotate the screen so that you push the emulsion from both sides to bond around the knuckles of the mesh. Experiment to find what works best for you within your shop.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eAllow your freshly coated screen to dry, shirt side down.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eExpose your screen with the recommended light source. As with all emulsions, we recommend testing for appropriate exposure time for your unit before exposing the design. Use a Step Wedge Calculator to determine the proper amount of time needed to fully cure a stencil. If needed, you can harden your stencil by post-exposing it (make sure the stencil is completely dry), putting it back in the exposure unit, and exposing for 3x the initial exposure time (essentially replicating what adding diazo does). You can also place your screen in direct sunlight.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eReclaiming Baselayr Complete is easy and works with most stencil removers or reclaimers that are available in concentrate and ready-to-use formulas. Follow proper instructions for reclaiming.\u003c\/li\u003e\n\u003c\/ol\u003e\n\u003ch2\u003e\u003cstrong\u003eEXPOSURE VARIABLES\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp\u003eExposure variables depend on mesh count, mesh color, stencil thickness and moisture level in the coated screen. Keep humidity levels below 40% at all times. Use a dehumidifier to ensure proper darkroom humidity levels.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli aria-level=\"1\"\u003eLower mesh = slower exposure \/ Higher mesh = faster exposure\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eThicker stencil = slower exposure \/ Thinner stencil = faster exposure\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eMore moisture = Under Exposed and difficult to rinse out\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eLess moisture = proper exposure and maximum detail resolution.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eYellow mesh = slower exposure and more detail resolution\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eWhite mesh = faster exposure\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\u003cstrong\u003eSUGGESTED EXPOSURE TIMES\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003eMesh: 156 standard mesh color: White, Baselayr V \u0026amp; X Series Unit: 25-35s\u003c\/li\u003e\n\u003cli\u003eMesh: 230 standard mesh color: Yellow, Baselayr V \u003cmeta charset=\"utf-8\"\u003e \u003cspan data-mce-fragment=\"1\"\u003e\u0026amp; X \u003c\/span\u003eSeries Unit: 25-35s\u003c\/li\u003e\n\u003cli\u003eMesh: 156 standard mesh color: White, Baselayr Y Series Unit: 7-8s\u003c\/li\u003e\n\u003cli\u003eMesh: 230 standard cmesh color: Yellow, Baselayr Y Series Unit: 8-9s\u003c\/li\u003e\n\u003cli\u003eMesh: 156 Hi-Dro \/ Thin Thread mesh color: Yellow, Baselayr Y Series Unit: 10-11s\u003c\/li\u003e\n\u003cli\u003eMesh: 230 Hi-Dro \/ Thin Thread mesh color: Yellow, Baselayr Y-Series Unit: 9-10s\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eTo further dial in your exposure time, run the Step Wedge test with a \u003ca href=\"https:\/\/www.screenprinting.com\/products\/screen-exposure-calculator-emulsion-step-wedge\"\u003eStep Wedge Calculator\u003c\/a\u003e.\u003c\/p\u003e\n\u003ch2\u003e\u003cstrong\u003eHELPFUL HINTS TO ENSURE YOUR EMULSION LASTS LONGER\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli aria-level=\"1\"\u003e\n\u003cstrong\u003eStore in a cool area\u003c\/strong\u003e. The emulsion will break down much faster in heat. Storing emulsion in a fridge can slightly extend the shelf life; however, emulsion that has gotten to the point of freezing will no longer work properly and must be replaced.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003e\n\u003cstrong\u003eKeep the emulsion lid on tight to preserve air and light leaks\u003c\/strong\u003e.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003e\n\u003cstrong\u003eGently mix the emulsion each time before use to help extend the life\u003c\/strong\u003e.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eTo ensure best results, \u003cstrong\u003edate the emulsion if mixed with diazo and keep an extra container on hand once the emulsion is about to expire\u003c\/strong\u003e. Environmental factors such as temperature and humidity can cause the emulsion to expire quicker.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eFREEZE WARNING\u003c\/strong\u003e: When ordering emulsion during the winter, please note that it's possible for emulsion to freeze during transit. Frozen emulsion is unusable. We recommend to plan accordingly when ordering so shipping is uninterrupted and to pull all delivery packages inside the building and store in a warm place immediately.\u003c\/p\u003e","published_at":"2023-06-26T16:23:35-05:00","created_at":"2023-06-26T16:23:36-05:00","vendor":"DTF Wholesale Marketplace","type":"Emulsion","tags":["4th of july sale","baselayr complete","Brand_Baselayr","Chemical Purpose_Emulsion","Color_Green","customizer","discharge inks","discount qualified","diyprintshop","pillar","plastisol inks","ryonet plus products","screen printing emulsion supplies","Size_5 Gallon","Size_Gallon","Size_Quart","slap-on","slap-on-handle_sgreen-adhesive-water-based-pallet-adhesive","slap-on-title_Add Sgreen Adhesive\u0026subtitle_Usage: Eco-Friendly Pallet Adhesive","slap-on-variantId_5183385763881","staff picks","water based inks"],"price":3995,"price_min":3995,"price_max":32595,"available":true,"price_varies":true,"compare_at_price":null,"compare_at_price_min":0,"compare_at_price_max":0,"compare_at_price_varies":false,"variants":[{"id":45418759848258,"title":"Quart","option1":"Quart","option2":null,"option3":null,"sku":"CMEM-BLC-Q","requires_shipping":true,"taxable":true,"featured_image":null,"available":true,"name":"Baselayr Complete Emulsion - Quart","public_title":"Quart","options":["Quart"],"price":3995,"weight":0,"compare_at_price":null,"inventory_management":null,"barcode":null,"requires_selling_plan":false,"selling_plan_allocations":[]},{"id":45418759881026,"title":"Gallon","option1":"Gallon","option2":null,"option3":null,"sku":"CMEM-BLC-G","requires_shipping":true,"taxable":true,"featured_image":null,"available":true,"name":"Baselayr Complete Emulsion - Gallon","public_title":"Gallon","options":["Gallon"],"price":8995,"weight":0,"compare_at_price":null,"inventory_management":null,"barcode":null,"requires_selling_plan":false,"selling_plan_allocations":[]},{"id":45418759913794,"title":"5 Gallon","option1":"5 Gallon","option2":null,"option3":null,"sku":"CMEM-BLC-5G","requires_shipping":true,"taxable":true,"featured_image":null,"available":true,"name":"Baselayr Complete Emulsion - 5 Gallon","public_title":"5 Gallon","options":["5 Gallon"],"price":32595,"weight":0,"compare_at_price":null,"inventory_management":null,"barcode":null,"requires_selling_plan":false,"selling_plan_allocations":[]}],"images":["\/\/dtfwholesaleus.com\/cdn\/shop\/products\/baselayr-complete-emulsion-emulsion-baselayr-954531.jpg?v=1687814616"],"featured_image":"\/\/dtfwholesaleus.com\/cdn\/shop\/products\/baselayr-complete-emulsion-emulsion-baselayr-954531.jpg?v=1687814616","options":["Size"],"media":[{"alt":null,"id":34182364070210,"position":1,"preview_image":{"aspect_ratio":1.0,"height":500,"width":500,"src":"\/\/dtfwholesaleus.com\/cdn\/shop\/products\/baselayr-complete-emulsion-emulsion-baselayr-954531.jpg?v=1687814616"},"aspect_ratio":1.0,"height":500,"media_type":"image","src":"\/\/dtfwholesaleus.com\/cdn\/shop\/products\/baselayr-complete-emulsion-emulsion-baselayr-954531.jpg?v=1687814616","width":500}],"requires_selling_plan":false,"selling_plan_groups":[],"content":"\u003cp\u003eElevate your darkroom with Baselayr Complete. It's a high performance, high solids emulsion made for shops that need the most out of their emulsion. Baselayr Complete was specifically created to work with the most demanding ink types. You can print all \u003ca href=\"https:\/\/www.screenprinting.com\/collections\/water-based-inks\"\u003ewater-based\u003c\/a\u003e, solvent-based, \u003ca href=\"https:\/\/www.screenprinting.com\/collections\/discharge-inks\"\u003edischarge\u003c\/a\u003e, silicone, \u003ca href=\"https:\/\/www.screenprinting.com\/collections\/plastisol-inks\"\u003eplastisol\u003c\/a\u003e, and UV inks with this emulsion — it’s designed to perform.\u003cbr\u003e\u003c\/p\u003e\n\u003cp\u003eMade with high detail and high resolution in mind, images will easily rinse out and screens will painlessly reclaim when the stencil is properly dried and exposed. Exposure units with higher wattage LED like the \u003ca href=\"https:\/\/www.screenprinting.com\/collections\/exposure-units\/brand_baselayr\"\u003eBaselayr Exposure Units\u003c\/a\u003e are recommended. The emulsion also works well with metal halide lamp systems. Printers with exposure light sources like halogen, fluorescent tubes, or black-lights should not use Complete. If your exposure unit is not strong enough, try \u003ca href=\"https:\/\/www.screenprinting.com\/products\/baselayr-long-lasting-emulsion\" target=\"_blank\"\u003eBaselayr Long Lasting Emulsion\u003c\/a\u003e.\u003c\/p\u003e\n\u003cp\u003eFor those shops with a Direct to Screen unit, Baselayr Complete has an ink receptive surface and is a great choice for wet ink-based and wax-based units.\u003c\/p\u003e\n\u003cp\u003eIf you used SVP, TX Discharge, or Cryocoat emulsions, you'll appreciate Baselayr Complete. The emulsion has faster exposure times while maintaining all the same properties printers love.\u003c\/p\u003e\n\u003cp\u003eBaselayr Complete is designed to hold up during long print runs when correctly and fully exposed (solid step 7). If you need greater resistance or are doing a larger run, add diazo or post-expose for greater durability. Details below.\u003c\/p\u003e\n\u003cp\u003e\u003cmeta charset=\"utf-8\"\u003e\u003cstrong\u003eVIEW THE\u003cspan\u003e \u003c\/span\u003e\u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/2636\/4748\/files\/Baselayr-Emulsion-Product-Guide_iSP-2022_1.pdf?v=1664483614\u0026amp;\u0026amp;utm_source=screenprinting\u0026amp;utm_medium=site\u0026amp;utm_campaign=baselayremulsion\u0026amp;utm_term=baselayr\u0026amp;utm_content=catalog\" target=\"_blank\" data-mce-href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/2636\/4748\/files\/Baselayr-Emulsion-Product-Guide_iSP-2022_1.pdf?v=1664483614\u0026amp;\u0026amp;utm_source=screenprinting\u0026amp;utm_medium=site\u0026amp;utm_campaign=baselayremulsion\u0026amp;utm_term=baselayr\u0026amp;utm_content=catalog\"\u003eBASELAYR EMULSION PRODUCT CATALOG\u003c\/a\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eDOWNLOAD \u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/2636\/4748\/files\/Baselayr_How-To-Make-A-Stencil_Infographic_11x17_d4e15fbe-7ce8-427a-9ba2-34f3da83125f.jpg?v=1663169939\" target=\"_blank\" data-mce-href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/2636\/4748\/files\/Baselayr_How-To-Make-A-Stencil_Infographic_11x17_d4e15fbe-7ce8-427a-9ba2-34f3da83125f.jpg?v=1663169939\"\u003e\"HOW TO MAKE A STENCIL\" POSTER\u003c\/a\u003e TO HANG IN YOUR DARKROOM\u003c\/strong\u003e\u003c\/p\u003e\n\u003ch2\u003eBENEFITS\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003eThe emulsion works for all ink types, so printers do not need to stock several different kinds of emulsions.\u003c\/li\u003e\n\u003cli\u003eBaselayr Complete exposes rapidly, reducing time spent in the darkroom.\u003cbr\u003e\n\u003c\/li\u003e\n\u003cli\u003eIts high solids formula strengthens the emulsion's adhesion to the mesh, providing better on-press longevity.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\u003cstrong\u003eIF USED WITH DIAZO\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp\u003eFor customers that need even greater details in their designs, want to push the boundaries of resolution, or require greater initial stencil durability, try using Baselayr Complete with \u003ca href=\"https:\/\/www.screenprinting.com\/products\/baselayr-complete-diazo\" target=\"_blank\"\u003eDiazo\u003c\/a\u003e. With the addition of diazo, exposure times will increase about 3x but image resolution will be greatly enhanced. Plus, the longer initial exposure time will greatly improve the stencil's longevity on press, exemplifying a similar performance to a long post exposure\/leaving your screens in the sun to dry.\u003c\/p\u003e\n\u003ch2\u003e\u003cstrong\u003eRECOMMENDED\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp\u003eFor long run water-based\/discharge production, use \u003ca href=\"https:\/\/www.screenprinting.com\/products\/baselayr-emulsion-prep\" target=\"_blank\"\u003eBaselayr Emulsion Prep\u003c\/a\u003e — a screen mesh degreaser and adhesion promoter.\u003c\/p\u003e\n\u003ch2\u003e\u003cstrong\u003eFEATURES\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli aria-level=\"1\"\u003eWater-resistant and solvent-resistant.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eNo emulsion hardeners needed.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eDurable for long print runs using aggressive water-based and discharge ink systems.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eHolds great detail while printing on both the manual or automatic.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eHigh solids concentration allows for superior bridging of mesh.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eExtremely fast exposure time for quicker screen burning.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003ePre-sensitized\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eDiazo is available as an option for those who desire more higher details or resolution.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003e\n\u003cstrong\u003eColor:\u003c\/strong\u003e Green\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003e\n\u003cstrong\u003eShelf Life: \u003c\/strong\u003eOpened: 6-8 month\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003e\n\u003cstrong\u003eShelf Life: \u003c\/strong\u003eIf adding Diazo, see below for more details.\n\u003cul\u003e\n\u003cli aria-level=\"3\"\u003eIf kept in a cool environment around 40°F (in a refrigerator), you can extend your shelf life to ~12 weeks.\u003c\/li\u003e\n\u003cli aria-level=\"3\"\u003eThe hotter your environment is, the faster the diazo will break down. At 90°-100°F mixed emulsion has a pot life of ~1 week. At 70°F it's ~6 weeks.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003cul\u003e\n\u003cli aria-level=\"2\"\u003eAdd the appropriate amount of distilled water. Do not use tap water. Tap water contains minerals that can interfere with proper adhesion of the emulsion to the mesh.\u003c\/li\u003e\n\u003cli aria-level=\"2\"\u003eDiazo is sensitive to heat.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\u003cstrong\u003eINSTRUCTIONS\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp\u003eBaselayr Complete Emulsion is pre-sensitized and ready for use.\u003c\/p\u003e\n\u003cp\u003eIf adding \u003ca href=\"https:\/\/www.screenprinting.com\/products\/baselayr-complete-diazo\" target=\"_blank\"\u003ediazo\u003c\/a\u003e, please follow these steps:\u003c\/p\u003e\n\u003col\u003e\n\u003cli aria-level=\"1\"\u003eAdd 50% to 75% of distilled water to your bottle of diazo. \u003cstrong\u003eDo not use tap water.\u003c\/strong\u003e Tap water contains minerals that can interfere with proper adhesion of the emulsion to the mesh.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eShake the container, completely dissolving the diazo into the water.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eAdd mixed diazo to the container of Baselayr Complete. Carefully stir in the diazo completely.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eLet the emulsion sit for a couple hours to let the air bubbles settle out.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eApply emulsion to a clean, degreased, and dried screen mesh with a scoop-coater using appropriate application techniques. We recommend using Baselayr Emulsion Prep screen mesh degreaser and adhesion promoter whenever possible. Depending on your screen and stencil thickness needs, use either the sharp edge or round edge of the scoop coater and coat once or twice per side. More coats will make a thicker stencil. Be sure to rotate the screen so that you push the emulsion from both sides to bond around the knuckles of the mesh. Experiment to find what works best for you within your shop.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eAllow your freshly coated screen to dry, shirt side down.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eExpose your screen with the recommended light source. As with all emulsions, we recommend testing for appropriate exposure time for your unit before exposing the design. Use a Step Wedge Calculator to determine the proper amount of time needed to fully cure a stencil. If needed, you can harden your stencil by post-exposing it (make sure the stencil is completely dry), putting it back in the exposure unit, and exposing for 3x the initial exposure time (essentially replicating what adding diazo does). You can also place your screen in direct sunlight.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eReclaiming Baselayr Complete is easy and works with most stencil removers or reclaimers that are available in concentrate and ready-to-use formulas. Follow proper instructions for reclaiming.\u003c\/li\u003e\n\u003c\/ol\u003e\n\u003ch2\u003e\u003cstrong\u003eEXPOSURE VARIABLES\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp\u003eExposure variables depend on mesh count, mesh color, stencil thickness and moisture level in the coated screen. Keep humidity levels below 40% at all times. Use a dehumidifier to ensure proper darkroom humidity levels.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli aria-level=\"1\"\u003eLower mesh = slower exposure \/ Higher mesh = faster exposure\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eThicker stencil = slower exposure \/ Thinner stencil = faster exposure\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eMore moisture = Under Exposed and difficult to rinse out\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eLess moisture = proper exposure and maximum detail resolution.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eYellow mesh = slower exposure and more detail resolution\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eWhite mesh = faster exposure\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003e\u003cstrong\u003eSUGGESTED EXPOSURE TIMES\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003eMesh: 156 standard mesh color: White, Baselayr V \u0026amp; X Series Unit: 25-35s\u003c\/li\u003e\n\u003cli\u003eMesh: 230 standard mesh color: Yellow, Baselayr V \u003cmeta charset=\"utf-8\"\u003e \u003cspan data-mce-fragment=\"1\"\u003e\u0026amp; X \u003c\/span\u003eSeries Unit: 25-35s\u003c\/li\u003e\n\u003cli\u003eMesh: 156 standard mesh color: White, Baselayr Y Series Unit: 7-8s\u003c\/li\u003e\n\u003cli\u003eMesh: 230 standard cmesh color: Yellow, Baselayr Y Series Unit: 8-9s\u003c\/li\u003e\n\u003cli\u003eMesh: 156 Hi-Dro \/ Thin Thread mesh color: Yellow, Baselayr Y Series Unit: 10-11s\u003c\/li\u003e\n\u003cli\u003eMesh: 230 Hi-Dro \/ Thin Thread mesh color: Yellow, Baselayr Y-Series Unit: 9-10s\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eTo further dial in your exposure time, run the Step Wedge test with a \u003ca href=\"https:\/\/www.screenprinting.com\/products\/screen-exposure-calculator-emulsion-step-wedge\"\u003eStep Wedge Calculator\u003c\/a\u003e.\u003c\/p\u003e\n\u003ch2\u003e\u003cstrong\u003eHELPFUL HINTS TO ENSURE YOUR EMULSION LASTS LONGER\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli aria-level=\"1\"\u003e\n\u003cstrong\u003eStore in a cool area\u003c\/strong\u003e. The emulsion will break down much faster in heat. Storing emulsion in a fridge can slightly extend the shelf life; however, emulsion that has gotten to the point of freezing will no longer work properly and must be replaced.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003e\n\u003cstrong\u003eKeep the emulsion lid on tight to preserve air and light leaks\u003c\/strong\u003e.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003e\n\u003cstrong\u003eGently mix the emulsion each time before use to help extend the life\u003c\/strong\u003e.\u003c\/li\u003e\n\u003cli aria-level=\"1\"\u003eTo ensure best results, \u003cstrong\u003edate the emulsion if mixed with diazo and keep an extra container on hand once the emulsion is about to expire\u003c\/strong\u003e. Environmental factors such as temperature and humidity can cause the emulsion to expire quicker.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eFREEZE WARNING\u003c\/strong\u003e: When ordering emulsion during the winter, please note that it's possible for emulsion to freeze during transit. Frozen emulsion is unusable. We recommend to plan accordingly when ordering so shipping is uninterrupted and to pull all delivery packages inside the building and store in a warm place immediately.\u003c\/p\u003e"}